MAIJI Hoodies
Custom Manufacturing

Custom Hoodie Design

Bring your unique hoodie designs to life with our expert OEM/ODM manufacturing services.

7–10Day Sampling
100Min MOQ
15+Fabric Types
99.5%Quality Rate
Custom hoodie manufacturing
How We Work

From your idea to finished product, in four phases

Design & Tech Pack
01

Design & Tech Pack

Share your concept, sketch, or reference. Our design team creates a full tech pack with measurements, construction details, and material specs — approved by you before we proceed.

Sample Development
02

Sample Development

We produce a pre-production sample in your chosen fabric with all details — fit, stitching, prints, labels. You review and we revise until perfect. Typical turnaround: 7–10 days.

Bulk Production
03

Bulk Production

Once the sample is approved, full-scale production begins. In-line QC checks at cutting, sewing, printing, and finishing stages. We send progress photos weekly.

Inspection & Shipping
04

Inspection & Shipping

Final AQL 2.5 inspection on every order. Your hoodies are pressed, folded, packaged, and shipped via air or sea freight — with tracking and documentation.

Capabilities

Everything needed to manufacture world-class hoodies

✂️

Cut & Sew

Precision cutting tables with automated lay planning. Multi-needle lockstitch, overlock, flatlock, and coverstitch machines for every seam type.

  • Computer-aided cutting
  • 4-thread & 5-thread overlock
  • Flatlock for flat seams
  • Coverstitch hems
  • Bartack reinforcement
🖨️

Print & Embellish

Full decoration capabilities under one roof. Screen printing, digital DTG, puff print, foil, embroidery, appliqué, and specialty washes.

  • Screen printing (up to 10 colors)
  • DTG for complex graphics
  • Puff & high-density print
  • Multi-head embroidery
  • Garment dye & enzyme wash

Quality Control

Multi-stage inspection from raw material to finished garment. AQL 2.5 standard. Every shipment comes with a detailed QC report.

  • Incoming fabric inspection
  • In-line QC at each station
  • Random AQL sampling
  • Colorfastness & shrinkage tests
  • Pre-shipment final audit
Techniques & Materials
Embroidery
Screen Printing
DTG & Digital
Garment Wash

Premium decoration techniques with expert execution

Embroidery

3D puff, flat, chain-stitch — up to 15 colors per design. Our multi-head machines handle complex logo work with precision.

Screen Printing

Water-based, plastisol, discharge, and specialty inks. Up to 10 colors with tight registration on any fabric.

DTG & Digital

Full-color direct-to-garment printing for photorealistic designs. No minimum — ideal for samples and small runs.

Garment Wash

Enzyme wash, stone wash, acid wash, pigment dye — we create the lived-in look and soft hand feel your customers want.

What's Included
1

Custom Pattern Making

Professional pattern creation based on your tech pack or reference sample.

2

Fabric Customization

Custom fabric blends, weights, colors, and textures.

3

Custom Fit & Sizing

Your own size chart and grading for perfect fit across all sizes.

4

Sample Development

Pre-production samples refined until you're 100% satisfied.

5

Surface Design

Screen printing, DTG, embroidery, appliqué, and special washes.

FAQ

Common questions about custom manufacturing

What's your minimum order quantity?+

We start at 100 pieces per style. For new clients, 100–300 pcs is typical for a first order. As our relationship grows, we can accommodate larger volumes up to 50,000+ pieces per month.

How long does sampling take?+

Sample development takes 7–10 business days from tech pack approval. Complex designs with multiple decoration techniques may take up to 14 days. We ship samples via DHL Express (3–5 days worldwide).

Can you match a reference sample?+

Yes — send us your reference hoodie and we'll reverse-engineer the pattern, fabric, fit, and finishes. This is one of our most common requests and our team excels at it.

What quality standards do you follow?+

We inspect to AQL 2.5 (Acceptable Quality Level) as standard. This means we randomly sample and check each order — if defects exceed 2.5%, the entire batch is re-inspected and corrected before shipping.

Ready to Begin